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At present, the primary gear ratios we produce are 18:1, 16:1, 13:1, 12:1, a dual-sector gear of 9:1, and a 6.5:1 ratio. Our gears are precision-machined using state-of-the-art CNC equipment. The bevel gears are made using the Metal Injection Molding (MIM) process, while the central shaft gear, sector gear, and spur gear are fabricated from 40Cr steel through CNC turning, milling, and hobbing operations. These components are then heat-treated to a hardness of HRC42-50 to ensure durability during high-speed operation.
By continuously refining the gear parameters over an extended period, we have succeeded in making the gears run more smoothly and generating less noise. Additionally, we are exploring the use of 20CrMoTi and 30CrMnSiNi materials for our gears, with the aim of further improving the maximum torque and toughness.
The gear shaft and gear plate are assembled using a tight interference fit of 0.05mm, ensuring a secure connection through press-fitting. Strict control of tolerances is crucial in the production process, as variations can significantly impact the service life of the gear during high-speed operation and potentially lead to the gear shaft separating from the gear.
For large orders, we offer additional discounts and first-class service. Contact us today for cost-effective products!
One Gear Set Contains: 1. Sector Gear & Spur Gear: 40Cr Steel, manufactured by CNC Machining (except bevel gear and pin) 2. Bevel Gear: Manufactured by MIM, Center Shaft Gear: CNC Machined, Material: 40Cr Steel 3. Drive Ratio: 12:1 4. Rockwell Hardness: HRC42-50 (Pin: HRC55-60, Bevel Gear: HRC42-47) 5. Recommended Battery Voltage: 11.1V 6. Suitable for version 2 or 3 airsoft gearbox 7. CNC Machining / Turning / Hobbing: High precision, high strength 8. Optimized tooth shape and chamfering: Reduced friction, reduced noise
product information:
Attribute | Value |
---|---|
manufacturer | JINWANG METAL (HK) LIMITED |
brand | Generic |
model | Gear Ratio |
product_dimensions | 2.87 x 1.06 x 3.78 inches |
country_of_origin | China |
item_model_number | JVAN-12 |
exterior | Machined, Milled, Turning, Gear Hobbing |
manufacturer_part_number | JVAN-12 |
best_sellers_rank | #1,541,069 in Sports & Outdoors (See Top 100 in Sports & Outdoors) #1,004 in Airsoft Tools #151,962 in Hunting Equipment |
date_first_available | January 23, 2024 |